Description

In-Depth Video Guide: Reassembly of the Lycoming O-360 Engine Overhaul for EASA Academy

Discover the Secrets of Lycoming O-360 Engine Overhaul with our comprehensive video guide. Perfect for EASA Academy students, homebuilders, and experienced professionals, this video offers a detailed step-by-step demonstration of the reassembly process for the Lycoming O-360 engine. It starts with a dismantled engine, assuming all parts are either new or within factory tolerances, and covers every aspect of the reassembly procedure.

Key Learning Points:

This video, produced by a division of Mattituck Engines, provides expert insights into the complete overhaul process. It includes practical tips and techniques from top overhaulers to ensure a successful engine reassembly.

Detailed Coverage Includes:

• Crankshaft Mounting: Properly mounting the crankshaft on a column
• Gasket Installation: Using silk thread gaskets for case halves
• Bearing and Tappet Installation: Installing bearing inserts and tappets
• O-Rings and Main Bearing: Installing and aligning O-rings and the front main bearing
• Crankshaft Gear Seating: Techniques for seating the crankshaft gear
• Connecting Rods: Assembling and installing connecting rods
• Case Assembly: Joining case halves and installing the main bearing
• Clearance Measurements: Measuring clearance for the oil slinger
• Engine Bolts and Idler Shaft: Installing engine through bolts and the idler shaft
• Gear Timing: Positioning gears with timing marks
• Accessory Installation: Installing tachometer drive shaft, oil pump assembly, fuel pump push rod, and more
• Oil System Components: Installing oil sump, pre-pump oil screen, oil filter adapter, and oil pressure relief valve
• Painting and Final Assembly: Painting the engine and installing piston rings, pistons, wrist pins, cylinders, and other components
• Magnetos and Electrical: Installing and timing magnetos, spark plugs, starter, and primer leads
• Valve Train: Comprehensive installation of tappets, pushrod tubes, springs, valves, pushrods, rocker arms, bushings, and rocker pins using a go/no-go gauge

Why This Video is Essential:

• EASA Compliance: Ensures all procedures align with EASA Academy standards.
• Expert Advice: Gain valuable tips and techniques from leading engine overhaulers.
• Practical Application: Perfect for those looking to enhance their overhaul skills with real-world examples.

Elevate Your Overhaul Skills: Whether you’re preparing for EASA Academy certification or simply seeking a thorough refresher, this video guide will provide the knowledge and techniques needed for a successful Lycoming O-360 engine overhaul. Watch now to ensure your reassembly meets the highest standards.