Description

In-Depth Video Guide: Reassembly of the Lycoming IO-360 Engine Overhaul for EASA Academy

Unlock the Complexities of the Lycoming IO-360 Engine Overhaul with our detailed video guide. Designed for EASA Academy students, homebuilders, and seasoned professionals, this video provides a comprehensive step-by-step demonstration of the reassembly process for the Lycoming IO-360 engine. Starting with a dismantled engine, the guide assumes that all parts are either new or within factory tolerances.

What You’ll Learn:

Our video, produced by a division of Mattituck Engines, breaks down the entire reassembly process, offering expert insights and practical tips from top overhaulers. Perfect for those seeking to enhance their engine overhaul skills or get a refresher on the procedures.

Detailed Coverage Includes:

• Crankshaft Mounting: Proper techniques for mounting the crankshaft on a column
• Gasket and Bearing Installation: Using silk thread gaskets for case halves and installing bearing inserts and tappets
• O-Rings and Main Bearing: Installing and aligning O-rings and the front main bearing
• Crankshaft Gear Seating: Methods for correctly seating the crankshaft gear
• Connecting Rods: Assembling and installing connecting rods
• Case Assembly: Joining case halves and installing the main bearing
• Clearance Measurements: Measuring clearance for the oil slinger
• Engine Bolts and Idler Shaft: Installing engine through bolts and the idler shaft
• Gear Timing and Accessory Installation: Positioning gears with timing marks and installing the tachometer drive shaft, oil pump assembly, and fuel pump push rod
• Oil System Components: Installing the oil sump, pre-pump oil screen, oil filter adapter, and oil pressure relief valve
• Vacuum Pump and Verna-Therm Valve: Installing the vacuum pump adapter and verna-therm valve
• Final Assembly and Painting: Painting the engine and installing piston rings, pistons, wrist pins, and other critical components
• Magnetos and Electrical Systems: Installing and timing magnetos, spark plugs, and starter leads
• Valve Train Installation: Comprehensive installation of tappets, pushrod tubes, springs, valves, pushrods, rocker arms, bushings, and rocker pins using a go/no-go gauge

Why This Video is Essential:

• EASA Compliance: Aligns with EASA Academy standards for engine overhaul procedures.
• Expert Techniques: Gain valuable insights and tips from industry-leading overhaulers.
• Practical Application: Ideal for those seeking to refine their overhaul skills with real-world examples.

Elevate Your Engine Overhaul Skills: Whether you’re preparing for EASA Academy certification or looking to brush up on your Lycoming IO-360 engine overhaul knowledge, this video guide offers the expertise and practical advice you need. Watch now to ensure your engine reassembly meets the highest standards of quality and performance.